Rejects management is a core function within the system, enabling operators and managers to record, monitor, and analyze production rejects in real time. Access to reject reporting is highly flexible, as it can be performed directly from the work order or from the machine screen, whether the work order is active or inactive.
In addition, the system allows reporting of negative rejects in cases where the work order was not operated in real time and there is a need to adjust previously reported quantities. It is important to understand that using this option alters the actual production quantities, and may therefore distort the PE and OEE performance indicators, impacting the accuracy of performance analysis.
By default, the system automatically classifies all production made before setup approval as setup rejects. The work order only begins counting good units once the setup is approved. If good units are already available at the time of setup approval, the system will prompt the user to confirm whether they have good units. If confirmed, the system will automatically perform two actions: advance the work order progress by the number of good units and report the corresponding quantity as setup rejects.
The system provides a wide range of tools to document reject events, categorize reject types, and identify their root causes. This functionality not only ensures accurate tracking of production efficiency, but also supports continuous improvement efforts by providing actionable insights into process deviations. The interface is designed for quick and intuitive reporting, enabling operators to log rejects with minimal disruption to their workflow
How To Add Rejects to a Machine
1. production floor - factory view - Click on the relevant Department
2. Click on the 3 dots
3. Click "Add Rejects"
4. Insert the relevant reject quantity
5. Choose the Reason and the Cause for the rejects
6. Click "Finish"